Increase Profits with the IDEA-4S Industrial Spindle Monitoring System
SPINDLE MONITORING IDEA-4S
Harness The Power of Data to Get The Most Out of Your Industrial Spindles
IDEA-4S (Integrated Data Evaluation and Acquisition for Spindles) uses compact and easily integrated sensor links and simple-to-use software, turning every industrial spindle and motor into a reservoir of data. Machine shop and CNC operations managers now have the most up-to-date data on their industrial spindles, including usage history and tracking. IDEA-4S links to your internal network and into modern IIOT structures.
With this data in hand, you can maximize spindle usage, increase spindle life, and provide pertinent data when you send your spindle into GMN USA for servicing or repair.
With IDEA-4S, your spindle operations are more efficient, which increases profits.
IDEA-4S Now Works with Industrial Spindles of All Makes
The IDEA-4S was originally developed for GMN USA spindles; however, recently our engineers have expanded the application to function on all spindles and motors, regardless of the manufacturer.
Captures an Entire Spindle History
The digitized information is available for immediate review on your shop floor. The information captured includes:
- Vibration issues
- Storage temperature
- Coolant temperature
- Speed history
- Tool clamping condition
- Axial displacement
IDEA-4S also creates a fingerprint of the spindle, including a history of how the spindle has been used and the type plate. Examples include:
- Current status (in use, current application, or location in inventory)
- Usage history
- Usage statistics
- Histogram information
THE IO-LINK INTERFACE: COMMUNICATION USING FUTURE TECHNOLOGY
The IDEA-4S electronics is an IO-Link interface for spindle monitoring that transmits sensor values as process data and additional acyclic information such as diagnostic data or configuration parameters. The operation of the device requires an IO-Link master. An IODD file (IODD = IO-Link Device Description) is required to configure the electronics. The IO-Link interface is fully described in the IODD. GMN can provide the IODD upon request. IDEA-4S uses COM3 speed according to the latest IO-Link specification 1.1.3. By using the IO-Link interface, it is possible to implement IDEA-4S in a modern IIoT infrastructure.
Measure and Analyze Data on an IO-Link Interface
The IDEA-4S uses an IO-link electronic interface that transmits sensor values as process data and additional acyclic information such as diagnostic data or configuration parameters. Monitored areas include include:
- 5 analog inputs for PT 100 temperature sensors
- 3 digital inputs for position sensors
- 1 analog input for a NAMUR speed sensor
- 1 internal 3-axis vibration sensor
Each sensor provides statistical values, including minimum and maximum values, alarm and fault status.
Designed for Easy Integration into Modern IIOT Structures
IO-link systems operate independently of field bus systems, enabling its application for all controls. Modern IO-link masters allow seamless connections to IIoT infrastructures without straining the controller’s performance. This IO-link configuration also facilitates simple point-to-point communication.
IO-LINK SIMPLIFIES INTEGRATION INTO MODERN IIOT INFRASTRUCTURES
The embedded system IDEA-4S fits perfectly into modern IIoT structures. By using IO-Link as an interface, it can be used independently of field bus systems and, therefore, universally for all controls. Modern IO-Link masters allow a seamless connection to IIoT infrastructures without putting a strain on the performance of the controller. IO-Link also enables simple point-to-point communication. This means that devices can be easily replaced without tools and can be easily implemented thanks to the complete device description. What also speaks in favor of IO-Link as an interface is a high level of acceptance. The number of IO-Link nodes rose to more than 21 million by 2020 – and the community continues to grow.
See Which IDEA-4S Works Best For Your Operation
- IDEA-4S Basic–Provides the vibration signal without connected external sensors, including nameplate and application data.
- IDEA-4S Standard–Access to temperature and speed measurement.
- IDEA-4S Advanced–This flagship model offers additional sensor options, such as an MSU sensor system, to connect a release unit.
Call GMN USA today to see how you can maximize your industrial spindles, spindle motors, and spindle drives, and boost profits.